I’m Pranav Thakur, an engineer always pondering the Golden Circle questions. Building things and innovation sparked my early interest, which led me to choose a path in aerospace, manufacturing, automotive, and programming. As I progressed along my career path, I realized that business and operations played an important role in solving real-world challenges. I wanted to delve deeper into this mechanical entrepreneur journey and build solutions that truly solved consumer problems.
This enthusiasm led me to take on projects related to prototyping, architecting sounding rockets from scratch, fostering new connections, and achieving global rankings in international competitions and internships. My key learnings included CAD/CAM/CAE, manufacturing processes, supply chain and product management, databases, web development, and data engineering. These experiences helped me earn my bachelor’s in mechanical engineering, with a minor in manufacturing & data science, from Manipal Institute of Technology, Manipal, India.
As a Production & Operations Manager at BCT, I evolved in project management by developing and integrating ERP using API, Python, AWS, and certifying AS9100 to handle workflow management with diverse teams and customers, and I kept hold of my technical and design skills to learn advanced CNC and CMM machinery to deliver products with quality assurance and stipulated deadlines. Helped in sourcing vendors for outsourcing to channelize product flow, identified potential customers, and established relations to grow the business by pooling in major purchase orders for the incoming fiscal year. Helped in scaling the supply line by cutting down lead times by 15 – 20 %, scheduling and forecasting products to increase the revenue by $75,000 for the fiscal year.
I realized the learnings from global markets would be enormous and could be a potential for my multidisciplinary skill set. So, moving ahead, I chose to pursue my master’s in mechanical engineering and Material Science at Duke University. Caffeinate more to read ahead, as I love coffee too. I also love re-energizing myself with sports-filled days, watching movies, Formula 1 races, and reading in libraries. The gist is, if you are interested in manufacturing, data science, operations, management, or aerospace, I would love to connect!
Looking forward to opportunities!
1. A Novel Non-Pyrotechnic Radial Deployment Mechanism for Payloads in Sounding Rockets
2. Design and control of "STEWIE", a robotic payload stabilization mechanism for rocket flights
Filed a patent for the radial deployment mechanism in the Indian Patent Office (Application No.: 202341075776)
Cornering and skidpad performance of a FSAE car depends on the interaction between suspension and aerodynamics. This project integrates suspension force reconstruction using linear potentiometers and vehicle electronics with CFD-based aerodynamic analysis. The framework estimates traction limits, evaluates design changes, and guides aerodynamic optimization to reduce skidpad lap time and improve overall performance.
Performed root cause analysis for the previous version to identify potential changes in aerodynamics of rear wing and front wing. Iterated changes to airfoil and airflow through diffusers to rear wing to increase downforce and reduce drag by 45%. The wind tunnel test validated the simulated data wherein the downforce doubled, cl/cd and traction increased by 8% avoiding oversteer and understeer.
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Designed a comprehensive ERP system to streamline operations, enhance productivity, and improve decision-making processes across various departments.
The ERP was developed using API, Python, AWS, and SQL to automate data flow, manage inventory, and improve reporting/audit capabilities.
The software system integrated various business functions, including finance, HR,and supply chain management, into a unified platform, enabling me real-time data access and collaboration increasing efficiency by 40%.
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Engineered and fabricated the Altair sounding rocket using fusion 360, SolidWorks, HyperMesh, ORK, ANSYS and advanced manufacturing processes like filament winding, 3D printing - cutting production lead time by 40%. Led the launch operations during lift-off and the team secured a 10/167 position at the Spaceport America Cup 2023 ranking.
Built a parallel-manipulator payload in a 4U CubeSat with an MPU-based control achieving 3-DOFs. In-house PCB was designed to serve the mechanism, power source, detection, and data acquisition which captured our first real time flight data and payload functionality.
Designed and developed teams first inverted thrust stand for solid motor that delivered the target neutral thrust curve with a 3.6 s burn.
Improved the supply management for 100+ parts with agile methods to process multiple launches and subscales over the stipulated deadlines across subsystems.
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Built CNT-based C.A.V.E. system with enhanced piezoelectric sensing, achieving 30% vibration damping and qualifying through modal and subscale ascent-load tests. Worked on spectroscopy and carbon-capture (LiOH) based payloads for subscale launches.
Implemented a gear and servo-based air-brake systems to control desired 3/10 km apogee which resulted in 98% precision control.
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Modeled a 3-DOF aircraft pitch control system in MATLAB, Simulink and generated stiffness matrices that accurately predicted a global 1×10⁻⁶ mm displacement under a 4800 N load.
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Analyzed and improved parallel-flow heat exchanger performance for chillers by integrating radial and pin fins, raising the heat-transfer coefficient from 732 to 1532 W/m²K (60.7% gain) which could be a potential heat sink for cooling applications.
View PDFBalaji CNC Technologies (BCT Group), Production & Operations Manager | Hyderabad, India | Jan 2024 – Jul 2025
Engineered & architected 75 aircraft/rocket components using CAD/CAM (Mastercam, SolidWorks) for multi-assembly/sub-assembly integration.
Developed ERP systems using API, Python, AWS, and web-development libraries, simultaneously integrating within the supply chain system to maintain workflow across teams and departments, increasing efficiency by 30%. It provided monitoring and optimized the supply chain process, ensuring route cards were satisfied and SOPs were maintained.
Performed forecasting and scheduling of parts, reducing 10 – 15 % ideal time. Concurrently procured materials, maintained inventory, and analyzed production and capacity planning for the following quarter.
Established relations and initiated 4 purchase orders with suppliers, increasing outsourcing strategies. Budgeted and provided technical insights to secure 10 plus purchase orders with a valuation of $100,000. Supported AS9100D implementation and audits with 100% compliant documentation.
Operated CNC turning/milling and EDM systems while performing ISO-compliant QC (CMM, projectors, gauges), reducing cycle/setup times by 25%. Delivered FAIs and completed 4 projects over 100 components within 4 months, surging the revenue by 10% in that fiscal year.
Liquid Propulsion Laboratory, DRDL, DRDO, Intern | Hyderabad, India | Dec 2022 – Jan 2023
Completed a short-term project on modeling a pressure regulator in AMESIM, gaining experience in design, machining, and achieving a precise pressure prediction of 20.48 bar against the experimental 21 bar. Witnessed its effective functioning during a static fire test.
Conducted a research project on micro-thruster thrust stands, focusing on effective calibration methods using MEMS electromagnetic and electrostatic fins to identify the range of the possible micro thrust stand.
List of technical & soft skills.
ANSYS
STRUCTURAL, CFD - FLUENT, MODAL
CAD/CAM/CAE
Mastercam, CATIA, Fusion, SolidWorks
PROGRAMMING
PYTHON, SQL, HTML, CSS, JAVASCRIPT, GIT, Github, Pycharm, Atom, VSCode
SIMULATORS
MATLAB, AMESim, OpenRocket (ORK), Arcocad
DESIGN
Canva, MS Office, Latex
LEADERSHIP
Team Management, Public Speaking, Critical thinking
Below are recommendation letters and referral documents. Click to view each PDF.
| Mechanical Design | FEM Analysis | CAD/CAM/CAE | Quality Control |
| Control System | Python, | Finance | Advanced Manufacturing Processes |
| Jet Propulsion and Rocket Technology | Lean Manufacturing | Machine Learning | Nano Tech & MEMS |
| Supply Chain Management | SQL, POSTGRESQL | Product Management | GIT |
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